锦源盛锆业

 

用纯净原料做优质的锆刚玉磨料

make pure fused alumina ziconia

JYS AZ

产品展示Products    AZ40    AZ40锆刚玉fused alumina zirconia - AZ40
az40

AZ40锆刚玉fused alumina zirconia - AZ40

锆刚玉fused alumina zirconia AZ40,锦源盛与日本磨料公司合作开发生产的锆40锆刚玉(AZ40),由约40%比例的高纯电熔氧化锆与纯净的氧化铝原料在电弧炉中经过特殊工艺熔炼及特殊冷却制造。该产品晶粒尺寸小,并具有独特的枝状共晶显微结构。独特的显微结构以及氧化锆材料的参与使其具有较高的韧性和自锐性,其品质远远优于棕刚玉、碳刚玉等传统磨料。用于固结磨具和涂附磨具、切割能力强、持续使用时间(寿命)更长久。质量在国际同类产品中处于一流水平。目前产量:400吨/月

 

漳州锦源盛锆业有限公司/ Zhangzhou JinYuanSheng Zr Industry Co.,Ltd.

锆刚玉 锆40/Fused alumina zirconia,  AZ40

锆40:AZ40 represents a Fused Alumina-Zirconia type of eutectic composition produced by melting alumina and Zirconia at about 2000 ℃ temperature in an electric arc furnace followed by cooling of the motion product. The very fine and homogenous microstructure of this materials provides high toughness but also excellent self sharpening properties. With 40% zirconia, this product promises lasting durability for coated and bonded abrasives.

 

特性Characteristics 

 

Structure结构 Abosolute Density真比重 Knoop Hardness 努谱硬度 Melting point       熔点 Color颜色
α- Al2O3, m. t – ZrO2 4.65 g/cm3 1620 kg/mm2 1880℃ Grey

化学成分典型值Chemical Analysis (typical)

Al2O3 ZrO2 SiO2 Fe2O3 TiO2 Na2O
59% 40% 0.10% 0.20% 0.15% 0.08%

晶体显微结构Microstructure 晶体尺寸12微米

 

microaz40b microaz40a

产量Capacity: 400MT/month (F砂及P砂合计)

锆刚玉应用领域Applications

主要应用与固结磨具和涂附磨具。

除此以外,经过特殊处理的陶瓷颗粒,可应用与金属陶瓷复合材料;例如:陶瓷复合板锤、方锤;陶瓷复合磨辊 等。

AZ40 F-grade 锆40F砂 AZ40 P-grade 锆40P砂
Bonded Abrasives 固结磨具 Coated Abrasives 涂附磨具
Cutting stainless steel 切割不锈钢
Cutting high alloys steel types 切割高合金钢
high pressure rough grinding and snagging重负荷粗磨及荒磨
snagging of alloyed steel castings合金钢铸件荒磨
Large diameter cut off wheels大直径切割砂轮
Steel Conditioning 钢修磨
ID & OD Grinding
Centerless Grinding
Disc Grinding
Segments
Track Grinding
Sanding of stainless steel types( e.g. Cr-Ni steel)
Machining of high alloyed steel types under heavy duty conditions
Sanding of parquet floors
Belts 砂带
Flap disc 砂布轮
Vulcanized fiber discs钢纸磨片

AZ40-F grade products are specifically engineered for bonded abrasives. From rough, organic-bonded abrasives to precise, vitrified-bonded abrasives, JYS offers a wide range of products that can be customize to suit various needs. AZ40-F Grade products vow to increase material removal rates and to extend usability without sacrificing beautiful finishes. 锆40F砂国内主要用于钢轨修磨砂轮及切割片。

AZ40-F堆积密度bulk density(g/cm3)

 

F12 F14 F16 F20 F24
2.22-2.36 2.20-2.34 2.15-2.29 2.12-2.26 2.10-2.24
F30 F36 F46 F60 F80
2.05-2.19 2.00-2.14 1.96-2.10 1.91-2.05 1.89-2.03
F100 F120 F150 F180 F220
1.88-2.02 1.88-2.02 1.88-2.02 1.88-2.02 1.88-2.02

AZ40-F粒度组成 grain sizes of AZ40-F

粒度

Sieve1

Oversize

Sieve2

Coarse Grit

Sieve3

1stNominal

Sieve3+Sieve4

2ndNominal

Sieve5

-Pan

Grain

Mesh

%

Mesh

%

Mesh

%

Mesh

%

Mesh

%

F8

+5

0

+7

0-20

+8

45+

+8+10

70+

-12

0-3

F10

+6

0

+8

0-20

+10

45+

+10+12

70+

-14

0-3

F12

+7

0

+10

0-20

+12

45+

+12+14

70+

-16

0-3

F14

+8

0

+12

10-35

+14

30-60

+14+16

55+

-18

0-3

F16

+10

0

+14

1-20

+16

25-55

+16+18

55+

-20

0-6

F20

+12

0

+16

0-20

+18

20-50

+18+20

60+

-25

0-10

F24

+16

0

+20

15-40

+25

35-65

+25+30

55+

-35

0-3

F30

+18

0

+25

10-35

+30

40+

+30+35

55+

-40

0-3

F36

+20

0

+30

0-25

+35

45+

+35+40

65+

-45

0-3

F46

+30

0

+40

0-30

+45

40+

+45+50

65+

-60

0-3

F54

+35

0

+45

0-30

+50

40+

+50+60

65+

-70

0-3

F60

+40

0

+50

0-30

+60

40+

+60+70

65+

-80

0-3

F70

+45

0

+60

0-25

+70

40+

+70+80

65+

-100

0-3

F80

+50

0

+70

0-25

+80

40+

+80+100

65+

-120

0-3

F90

+60

0

+80

0-20

+100

40+

+100+120

65+

-140

0-3

F100

+70

0

+100

0-20

+120

40+

+120+140

65+

-200

0-3

F120

+80

0

+120

0-20

+140

40+

+140+170

65+

-230

0-3

F150

+100

0

+140

0-15

+170+200

40+

+170+200+230

65+

-325

0-3

F180

+120

0

+170

0-15

+200+230

40+

+200+230+270

65+

-

-

F220

+140

0

+200

0-15

+230+270

40+

+200+270+325

65+

-

-

F240

+170

0

+200

0-5

+230+270

8+

+230+270+325

38+

-

-

AZ40-P grade products are specifically engineered for coated abrasives. While traditional abrasives dull or break at the bonding point, JYS’s AZ40-P Grade abrasives have unique fracture properties that offer microscopic precision in performance and efficient ability in high speed cutting action. These grains do not only improve the overall cutting experience, but they also extend the usability of your sandpapers, belts, or flap discs.锆40P砂主要用于砂带和砂纸。

 

AZ40-P堆积密度bulk density(g/cm3)

 

P20 P24 P30 P36 P40
0-2.25 0-2.20 0-2.20 0-2.20 0-2.10
P50 P60 P80 P100 P120
0-2.10 0-2.00 0-2.00 0-1.93 0-1.93
P150 P180 P220    
0-1.93 0-1.93 0-1.93    

AZ40-P粒度组成 grain sizes of AZ40-P

粒度

Oversize

Coarse Grit

1stNominal

2ndNominal

Fines

Pan

Grain

Sieve 1

Sieve 2

Sieve 2+3

Sieve 2+3+4

Sieve 2+3+4+5

-5

Size

Mesh

%

Mesh

%

Mesh

%

Mesh

%

Mesh

%

%

P20

+12

0

+16

0-7

+16+18

34-50

+16+18+20

80-92

+16+18+20+25

96+

0-4

P24

+14

0

+18

0-1

+18+20

10-18

+18+20+25

52-70

+18+20+25+30

92+

0-8

P30

+16

0

+20

0-1

+20+25

10-18

+20+25+30

52-70

+20+25+30+35

92+

0-8

P36

+18

0

+25

0-5

+25+30

14-28

+25+30+35

58-76

+25+30+35+40

90+

0-10

P40

+25

0

+35

4-15

+35+40

48-73

+35+40+45

85-97

+35+40+45+50

95+

0-5

P50

+30

0

+40

3-10

+40+45

36-52

+40+45+50

80-92

+40+45+50+60

94+

0-6

P60

+35

0

+45

0-7

+45+50

15-35

+45+50+60

56-74

+45+50+60+70

92+

0-8

P80

+45

0

+60

0-7

+60+70

15-35

+60+70+80

56-74

+60+70+80+100

92+

0-8

P100

+50

0

+70

0-1

+70+80

10-18

+70+80+100

52-70

+70+80+100+120

92+

0-8

P120

+70

0

+100

0-7

+100+120

34-50

+100+120+140

80-92

+100+120+140+170

96+

0-4

P150

+80

0

+120

0-3

+120+140

20-32

+120+140+170

66-84

+120+140+170+200

96+

0-4

P180

+100

0

+140

0-2

+140+170

10-20

+140+170+200

50-74

+140+170+200+230

90+

0-10

P220

+120

0

+170

0-2

+170+200

10-20

+170+200+230

50-74

+170+200+230+270

90+

0-10